Cast-in Rail Shoulder in Railway Fastening System

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Product Description

Basic Specifications

Model NO.: Rail shoulder
Type: Shoulder
Transport Package: Cartons, Woven-Bags or Gunny-Bags in Wooden Cases
Origin: China
HS Code: 7318150000
Production Capacity: 20000PCS/Day

Product Description

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the railway fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail.

Specifications QT500-7 QT450-10 QT400-15
Application UIC54 UIC60 115RE, 50kg rail, 60kg rail, BS80lbs, BS100lbs
Standard GB 1348-88 GB 1348-88 GB 1348-89
Chemical C (%) 3.60-3.80 3.40-3.90 3.50-3.60
Chemical Si (%) 2.50-2.90 2.70-3.00 3.0-3.2
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Hardness 170~230HB 160~210HB 130~180HB

Available Rail Shoulder Types

The Rail shoulder is a semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. We offer two common types:

  • Cast-in Shoulder: Pressed into concrete sleepers during production.
  • Weld-on Shoulder: Used where the shoulder is welded onto flat steel plates.

Cast-in Rail Shoulder Mechanical Property

Material Tensile Strength (Mpa) Yield Strength (Mpa) Elongation (%)
QT400-15(GGG40) 400 250 15
QT450-10(GGG45) 450 310 10
QT500-7 (GGG50) 500 320 7

Weld-on Rail Shoulder Features

The weld-on shoulder is fabricated using hot forging according to AREA standards. The steel material can be low or medium carbon steel, providing flexibility for specific layouts such as switch and crossing fabrications.

Frequently Asked Questions

What is the primary function of a rail shoulder?
Rail shoulders are used as embedded or welded parts in a railway fastening system to secure elastic rail clips, ensuring the rail is firmly fastened to the concrete sleepers or steel plates.
What are the main differences between cast-in and weld-on shoulders?
Cast-in shoulders are pre-embedded directly into concrete sleepers during the casting process, while weld-on shoulders are forged and then welded onto flat steel plates or sections, often used for switch and crossing layouts.
Which materials are used for producing cast-in rail shoulders?
They are typically made from ductile cast iron, including grades like QT400-15, QT450-10, and QT500-7, complying with international standards such as ISO1038 and DIN 1693.
Can these shoulders be used for different rail weights?
Yes, the shoulders are designed to accommodate various rail types including UIC54, UIC60, 115RE, 50kg rail, 60kg rail, and BS standards.
What standards do the weld-on shoulders follow?
Weld-on shoulders are generally fabricated according to the AREA standard using hot forging methods with low or medium carbon steel.
What is the daily production capacity for rail shoulders?
The current production capacity is approximately 20,000 pieces per day, ensuring reliable supply for large-scale railway projects.

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